Fusing Course at Fantasy in Glass

The trigger for returning to glass work was seeing some fused glass. At the start of December Fantasy in Glass (FIG) ran their Hands-On Intro to Fusing course so off I went again.

The morning was spent classroom fashion being introduced to the basic principles of fusing in a kiln. The main point was the importance of compatible glass and correct heating and cooling in the kiln. A demonstration of stresses caused by incompatible glass showing in crossed polarised light took me back to my student days - identifying minerals in microscope slides using polarised light. I was as interested in looking at the colours and shapes of the minerals as in identifying the rock samples.

After the technical talk we purchased suitable glass and constructed pieces to be fired. I got a tub of small offcuts to try different combinations of glass rather than try to make a finished piece. The day finished with placing our work in a kiln, to await firing.

Nothing to take home this time, that had to wait a few days for the firing and cooling. However, we were given a web link to a FIG Dropbox with a good range of information.

I could sign up for  the longer fusing course at one day a week, but this would have meant I would only be able to prepare and fire around one item a week. Instead, I decided to jump in and bought a kiln, the largest that can be run off 120 volt with an effective diameter of about 11 inches on a 7 sided shelf. FIG had them on sale, with a four programme 8 segment controller. FIG have also been most helpful with advice, encouragement and information.

The kiln has provided a quick way to learn the techniques and art of fusing. Its very satisfying to open the kiln in the morning and see things have worked as expected. But there have also been some surprises - the most spectacular being my first attempt at slumping in to a mould. I was aware that trapped air would cause bubbles - but this big!!! Carefully looking at the piece showed me what happened. We decided it looked like a badly cooked tomato and bacon omelette.

The Mirror

I prefer making sculptures, but enjoy creating the occasional flat piece.

The mirror came about as a request shortly after I finished the Fantasy in Glass course. It was a nice challenge so I spent an evening doodling in my sketch book. The result was two satisfactory designs, and the client chose the circular one.

Off we went to the Fantasy in Glass shop to choose a selection of opaque glass. The mirror will be hanging on a wall so the glass frame needs to be reflective. We chose a few pieces of Uroboros 'Heads and Tails' as they have such fantastic colours and occasional dramatic patterns. I also asked Mike to cut the mirror circles for me as I have yet to get a circle cutter.

Once the pattern was drawn up full size I changed the colour layout from that in the sketch book. It was then a case of making paper templates and cutting the glass - not so easy for the deep inside curves around the small circles so I used the grinder to cut notches then hand cut between them as there was a lot of glass to remove.

Once assembled and cleaned the solder was given a copper patina to allow the glass to dominate.

 Perhaps a case of over engineering, but I was concerned about the weight and strength of copper foil and solder joints, so added a continuous length of heavy copper wire around the perimeter. The suspension ring is made from another length of copper wire soldered to the perimeter and every joint that it crosses. Together these should keep the work in one piece.

 

Back view showing hanging loop

The mirror was hung from an existing wall fitting, but was then too high for the client and her daughters. The simple remedy was to make a short chain to lower the mirror, using the copper wire again, soldering each link for security.

Fantasy in Glass 2

Weeks 3 and 4 of the course were for a three dimensional project. Treece had shown us samples and patterns during the first two weeks, so we knew where we were heading. None of the three who turned up for the third week used one of the class patterns, but all came with our own ideas.

Treece is an expert with decorative solder and ornamentation

At first Treece could not understand my pattern, but then became quite enthusiastic about it. It was a simple cube, standing on a cut (or truncated) corner. This time we had to buy our own glass, so I was overwhelmed by the choice in the shop. 3D or dimensional work is usually done using the copper foil technique. My cube was finished and ready to take home after staying on a bit longer than the scheduled time. I had thought of the sculpture as a candle holder, but was warned that the top would trap heat and might crack the glass.

I needed something for the last week. A web search found an interesting little 3D project. This seemed a good idea as I was not sure if there was a different technique when using bevels. No pattern this time, just the idea in my head and six nice shinny clear square bevels. Unfortunately, Treece came across to see what I was doing just as I realised that I had tack soldered a piece in the wrong position and was melting the joint.

Teaching studio

Figimodo checking my tool kit while I foil a bevel

Eventually it all came together in the correct order, giving a nice little 3D star.

Was the course worth it?
Most definitely, FIG is the place to learn stained glass techniques with a knowledgeable and enthusiastic team. I left each of the last two sessions with glass and tools to set up a basic home studio.

Fantasy in Glass 1

A search for glass working courses in Toronto led me to Fantasy in Glass. I chose their courses from their web site; it's informative with a slightly offbeat sense of humour.

They list a number of courses and seminars, but most had gone by the time we got to Toronto. However, the Beginner Course for stained glass was running in November so I signed up for the four Wednesday sessions.

First impression on going in to the shop was WOW. Colour (or on this side of the Atlantic "color") and light, lots of beautiful colours from all the glass on display. Being early I just wandered around the displays feeling somewhat overwhelmed. Looking at the tools confirmed that these guys were different in a good way - a display of soldering irons carried a note "we do not recommend this iron as the manufacturer no longer gives a warranty" or words to that effect.

In fact everyone at Fantasy in Glass is so friendly and helpful, they also know glass and their products inside out. Its a pleasure being in the shop.

The courses are run in the basement, a clean and pleasant working space with benches and necessary power tools for students to use. Treece was our teacher, and radiated enthusiasm for glass as an artistic medium. Only five students allowed for plenty of individual help.

After a short introduction we were practicing the technique of cutting glass. Don't tap the glass after scoring, that's just covering bad technique (Hum, that means at least one guy giving demos on You Tube would benefit greatly from a FIG glass cutting course). Having tried different glass cutters those of us without our own basic hand tools had to purchase them; I opted for the easiest way by getting the FIG tool kit that even included bandaids.

We then selected a pattern and some glass for a suncatcher, (all materials provided for the first two projects) and dived in to the Tiffany technique of using copper foil and solder. Having done some silver soldering in the past I tried to get all my joints to touch. Not really necessary, as I saw when Treece demonstrated soldering.

By the end of the day we each had a suncatcher to take home with bright silver solder beads. Lesson #1; opaque glass is not really suitable for a suncatcher, but looks good in reflected light. This picture was taken directly into the sun to show the texture of the glass.
As a footnote, the day was so intensive that I ate my packed lunch on the bus going home.

Week two was lead came work, again we had a choice of patterns, either all straight lines or one with a couple of simple curves. I chose the curves so as to learn more, and picked transparent glass this time. Once the glass is cut to the pattern everything is so much quicker with lead, but can not be as delicate or intricate as with copper foil. Again, by the end of the day we each had a panel to take home. The course is very much supported 'hands on' learning.

I did go away feeling a bit worried about the windows I had restored all those years ago as I used solder with a flux core (not recommended) however the following week Mikey reassured me that they would not have fallen apart. Its just quicker and neater to apply flux and then solder.